The impact of artificial intelligence (AI) on electrical asset maintenance
Artificial intelligence (AI) technologies are revolutionizing how electrical assets are maintained. AI enables organizations to gain a competitive edge by leveraging condition monitoring data to make better data-driven decisions, minimize downtime, optimize resources, and improve operational effectiveness.
Cloud computing, IoT, and broadband capacity have made these AI-enabled advantages possible.
Today, the world continues to evolve digitally due to the rise of remote working and the increasing spike in technological advancements such as robotics and artificial intelligence. The need for digitalization has become more significant across many industrial sectors, irrespective of the competitive landscape.
Digitalization is a prerequisite for every organization as they strive to become more efficient and achieve sustainability objectives. This evolution fosters the importance of improvement in thinking, structure, operation, and development by moving proactively towards more innovative ways of solving problems and adapting to the ever-developing digital landscape.
An increasing shift towards electrical power is inevitable for every organization, and to ensure optimal operation, reliability, and personnel safety, proper electrical infrastructure maintenance is as essential as maintaining a stable power supply.
Across many industries, organizations have relied on the traditional method of electrical asset maintenance. The various approaches to electrical asset maintenance typically involve scheduled, routine, and reactive ways of managing electrical equipment. Traditional asset maintenance revolves around periodic inspections, preventive maintenance, reactive repairs, or response to failure.
Over time, flaws have emerged with traditional asset maintenance approaches, which can result in unplanned downtime and higher maintenance costs. These flaws negatively impact the smooth-running operations for industries compared to modern, IIoT, and AI-driven maintenance approaches.
With the advent of Artificial Intelligence (AI), the landscape of critical asset maintenance has undergone a transformative shift, which is also evident in electrical assets. Electrical assets are now harnessing the predictive capabilities of sensors for better asset monitoring, providing alarm notifications and data-driven insights, resulting in the enhanced efficiency of electrical assets.
The development of Industry 4.0, which connects manufacturing technology through the Industrial Internet of Things (IIoT), is closely linked to AI's capacity for predictive maintenance.
Predictive maintenance is one of the most prominent areas in electrical asset maintenance, where technological advancements like AI are present. The sensors within electrical equipment enable 24x7 predictive maintenance and continuous equipment monitoring. Temperature, vibration, power consumption, and other metrics are among the parameters that can be collected.
The AI system's 'brain’,' driven by machine learning algorithms, receives condition monitoring data. The brain looks for patterns that could indicate a potential anomaly, or worse, a failure, by utilizing the data relating to environmental conditions and performance metrics. With data gathered in real-time, the always-on predictive maintenance approach provides continuous feedback from critical electrical assets.
The reliance on periodic or reactive maintenance approaches across all industries is the typical approach for asset maintenance. In today's globalized business landscape, preventative maintenance may no longer be sufficient as an asset management strategy.
Examining the condition of electrical equipment regularly does not guarantee optimal asset performance. There are now better, more efficient methods of reducing unplanned downtime and lost productivity.
Organizations heavily dependent on electrical power being distributed around a facility will frequently need to perform maintenance to ensure the equipment can withstand the requirements of everyday operations, especially where assets have been in use for many years. Studies on how the aging of electrical equipment affects asset failure reveal a strong dependence on maintenance practices. A downside of reactive or periodic maintenance is that it can be expensive with robust maintenance processes, especially if precision maintenance approaches are not put in place.
The prevalence of automation and digital tools such as computerized management software (CMS) coupled with AI has intensified the paradigm shift in asset maintenance and facility management over the last decade. With machine learning and predictive maintenance, strategically placed sensors within the equipment enable the continuous monitoring of viscosity, energy consumption, vibration, and temperature. By leveraging real-time data, analytics, and machine learning algorithms, AI can predict potential failures before they occur and provide actionable insights. AI models examine temperature trends, load patterns, historical data, and other parameters in electrical assets such as transformers, switchgear, and cables. This allows the AI models to predict potential problems before anomalies turn into asset failures.
The impact of AI in electrical asset maintenance continues to evolve, with more areas for improvement as the technology develops. Some of the effects of AI on electrical asset maintenance include:
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